Plant Facilities

Modern Technology

Deploying digital machinery and design capabilities, MCC’s Factory employs modern production technologies to optimize accuracy and productivity in manufacturing and installation logistics, in accordance with latest international standards.

Production Lines
  • 8 independent production lines with 16 casting vibratory tables.
    • Each has a length of 15.6 meters and width of 4 meters
    • Total number of tables 128
  • 10 x 10 ton x 30 meter span each overhead cranes in the casting facility
  • 8 x10 ton x 25 meter span each overhead cranes in the steel fabrication facilities
Mixers

Serviced by four (4) concrete manufacturing  plants

    • Capability of 100 m3/hour/plant each: total 400 m3/hour
    • Turbo/multi head type planetary mixers  suitable for ultra high performance  concrete
    • Fully computerized
    • Three (3) special additive units
    • 2 plants for coloring by using special pigments
Steel Plant

  • Capability of producing lattice girders, steel mesh, steel connectors, etc. made up of 2 fully-automated lattice girder  lines in addition to , form and connector machines all using steel coils up to 16mm in diameter and a steel mesh line.

  • Two (2) cage fabrication facilities complete with welding systems, roller tables, etc. Building size 5,000 m2

  • Capacity based on full load of all casting tables in 8 hours, using proprietary reinforcement system.

Support Facilities

  • Complete laboratory facility for testing steel & both fresh & hardened concrete products.
  • Supported by 2 large steam plants that supply the  entire casting area with constant steam for curing  purposes, and a complete network of 3,000 meters of  seam lines.
  • Supported by a complete water treatment and  desalination system feeding the steam and concrete  facilities.
  • Supported by a complete air plant and plant,  instrument, and service air network of more than 5,000  meters distributed to all machinery in the factory.
  • Supported by 5 megawatt electrical substation feeding  all sectors in the different facilities.

Operations & logistics

  • On-site weigh station for trucks with a capacity of 80 tons.
  • Loading/unloading accomplished using high-capacity mobile forklifts